No Picture
General Article

5S Management

5S Management

Management is the art of managing, organizing, empowering, and watching gnats everything more efficient for a particular achievement. 5S management focused on setting up and implementation of 5S in a corporate environment, supported by all who are included in the company to achieve the level of organizational stability, productivity, quality and employee performance.

5S itself is the basic manufacturing activities that absolutely must be done by each company to improve productivity and efficiency in all lines of the company. 5S is not really a big job, which requires huge funds and resources, but the activities of individuals or groups regarding environmental management work for convenience in working. 5S has a tremendous impact for the creation of lean manufacturing that seeks to reduce waste in production processes.

5S activities consist of removing, organizing, cleaning, caring for and sustain all the activities in the work. Although the basic habits of each worker, but requires an integrated management and involve all components of the company’s bottom up to top level managers.

The main objective is to create conditions 5S Management that is stable and effective in every activity, while also presenting a quality product, customer satisfaction and increased work productivity.

To achieve these objectives should be done in managing the 5S system are:

1. Integrated involving all lines of production and all sections within the company, from handling raw materials, production processes and delivery to the customer.

2. Sustainable, which means not only campaigned when there is an audit or visitors, but has been organized and made a habit in the manufacturing environment.

3. Train and Train, The work done has never tired of continuing training to all people and all times by conducting trainings are scheduled well, to make a positive habit to consciously 5S

4. Give each other examples. Implementation of 5S is not only the operator’s president of production alone but must also give examples of the implementation of 5S.

These 5S management techniques every company will vary and adjust the company’s existing resources, but the core of the 5S management are the same. For example there is a company that focuses on the implementation of briefings each morning to remind every worker in every early work. There is a company that focuses on standardization clear and easily understood, there is also emphasis on the auditing system and scheduled routine and so forth.

5s Management which will both contribute significantly to the implementation of lean manufacturing…

No Picture
Business Degree

4 Methods For How To Measure Profitability

Profitability Evaluation is the instrument our clients use to understand every side of their operations when it comes down to what is making them cash and what is not. After which there’s tradition: Many organizations implicitly or explicitly discourage threat taking, limiting their staff’ desire to put new development ideas on the desk. What kind of financing you’re making use of for and which lenders you’d work with will impression how you will must method profitability on your tax returns.

Intraday data delayed a minimum of quarter-hour or per trade requirements. The room-rental startup made its first revenue within the second half of 2016 and expects to stay worthwhile this yr. These firms don’t seek to display out ideas at the start, however instead look to open as many doorways as potential earlier than deciding which ones to walk via.

Due to the circles I run in I have a tendency to satisfy many individuals who finally do need to construct massive companies and due to this fact do need to finally raise VC and go huge.” But they want to do it with leverage. Cash Circulation Margin : The Cash Move Margin ratio is a crucial ratio as it expresses the connection between money generated from operations and sales.

In Table 3, where the acquisition is financed, the quantity of curiosity paid on the loan is included as an expense, along with depreciation, as a result of interest is the cost of borrowing money. Lastly, in earnings name after earnings call, we hear CEOs describing one or two bets — at most — on growth, and devoting more often than not to showcasing the outcomes of restructuring, offshoring and different price-focused initiatives.

Capital superabundance, mixed with tepid economic progress, has produced traditionally low capital prices for most large corporations. Zillow has done a good job over the past three quarters; bills are finally matching income. Click on any phrase in a definition or example to find the entry for that phrase.

No Picture
General Article

Italy’s Manufacturing Industry

Italy’s Manufacturing Industry

Even though people nowadays associate Asian countries like China to be the major manufacturing industry hubs, and many industries have set up factories there, Italy’s manufacturing industry has held its own and receives a great deal of investment. People tend to overlook locations like Italy, but Italy is highly trusted for fashion, leather and other products. Light manufacturing, as well as some heavy manufacturing industries like cars, contribute a great deal to the Italian economy.

The liberal business policies of the Italian government often favor industrial investment, and this has aided the growth of Italy’s light manufacturing industry. This manufacturing industry concentrates on products such as eye wear, leather goods and textiles. The products manufactured in this sector form a major part of Italian exports. Most of the Italy’s light manufacturing industries center around small or medium-sized firms although there are some larger companies too. These industries provide mostly luxury goods for quality niche markets and have a great reputation. Germany, France and Spain are some of the major buyers of these Italian products. Major buyers outside the EU include the US and Japan, but EU countries are the biggest market.

The Italian textile and clothing industries are some of the biggest suppliers of high-quality, textile products. Some people follow these brands like religions, and they are exported to all corners of the world. From casual to designer wear, these products are in demand on the world market.

Italy’s automotive industry too is really famous for its brands to include Fiat, Ferrari, Maserati Lamborghini, and Lancia. These brands are world renowned for being powerful yet stylish. The machine parts for the automotive industry are also a major part of Italy’s manufacturing industry.

Its food processing industry has famous brands to such as Barilla, Parmalat, and Nestle, and these contribute significantly to Italy’s GDP. Chocolate, pasta, sausages, cheese and ham are some of the products whose quality is unmatched in the world. Many of them are in high demand internationally and exported to foreign markets.

This is by no means an exhaustive listing of Italian manufacturing but offers an idea of what Italian industry is about.…

No Picture
General Article

Tees Are A Commodity

Tees Are A Commodity

The concept of a t-shirt was first founded during the roman times in a form of undergarments known as the tunic. Since then the t-shirt have evolved rapidly from a form of undergarment to a casual street fashion. Although the t-shirt is now a very popular fashion choice, it is still a crucial commodity to both the wearer and the manufacturer.

Critics often claimed that T-shirt is a just a want, a hyped up object that is popularize by the textiles industry for monetary gains. It can be acknowledged that t-shirt in some case is a hyped up object as seen in the many alternative forms of t-shirt like polos, turtleneck and long sleeve tees which good examples of the industries attempts to portray t-shirt as a form social indicator. However, popularizing t-shirt does not mean that t-shirt is no longer a commodity. Just like how Oats are being made popularize to the Asian, it does not means that oats are no longer a commodity.

Opponent to the view that tees is a commodity argued that t-shirt, unlike food, water and air, are not necessary for survival. It is true that we can live without a t-shirt but we need to broaden our perspective on the concept of survival. Survival is no longer just defined as the continuity of life but also defined as the survival of dignity and self-respect which can only be preserved by wearing a t-shirt to cover yourself up. What the point of living if you have lost your dignity and self-respect to narcissistic onlooker mocking at your unclad body? Yes, t-shirt is not the only way we can ensure our dignity and self-respect, there are alternatives. But ultimately, who can afford these alternatives? According to the UN 2010 report, individual from developing countries spent as much as 80% of their income on food and it is very likely to rise with future food prices spike. With only a mearge portion of their income left, can they really afford the alternatives other than a good cheap t-shirt? I guess not.

If you are still not convinced that t-shirt is not a commodity but a want. Fine, keep that opinion. But, you cannot deny that t-shirt manufacturing is a still a very important industry for some poor countries and some group of people in rich countries. Famous brand like Hanes tees are made-in-Bangladesh where 3 million workers are employed to manufacture the tees you might be wearing now. Somewhere far away from Bangladesh is America where American apparel are made. Globalization have resulted in massive loss of American manufacturing jobs, leaving the poor and unskilled American workers at their perils. American apparel is perhaps their last employer they will ever have. Imagine a t-shirt apocalypse follower by a extinction, what would happen to these t-shirt manufacturing sector? GGed.

In a nutshell, t-shirt is a commodity because it is the best way for the poor to ensure the survival of their dignity and self-respect. The notion that t-shirt is a commodity does not just ends at the wearers, it is also very important to t-shirt manufacturer, perhaps the only viable job providers for the poor. T-shirts were once a commodity and they are a commodity now and they will be a commodity in the future.

Written by: BengLoon…

No Picture
General Article

The Textile Industry – Part I

The Textile Industry – Part I

The industrial revolution brought to the fore revolutionary innovations in the field of clothing production, manufacturing and design. The introduction of new wheels looms and spinning processes helped the industry flex its manufacturing muscles and scale newer heights.

‘Rag trade’ as it is generally referred to UK and the Australian markets, the textile industry per se includes manufacturing, trade and distribution of textiles.

The industry since its inception has passed through several stages. From a domestic small-scale industry today it has acquired the status of supremacy. The cottage-stage was the first stage and textiles were produced at the micro level. Textiles during this period were made from wool, flax and cotton. The final material delivered depended on the location where the cloth was manufactured, and the time they were being made.

In the medieval period especially in the northern parts of Europe, cotton was looked upon as an imported fiber. During the 16th century cotton was principally grown in warmer climatic regions of America and Asia. The roman rule witnessed a significant switch as cotton was replaced with wool, leather, and linen for making cloth in Europe, while flax was mainly used in the northern parts of Europe.

The industrial revolution saw new machines such as spinning wheels and handlooms being used in big way. Manufacturing of cloth slowly graduated into an organized industry as opposed to the domesticated activity it had been earlier being linked with. A slew of innovations prompted industrialization of the textile industry in Great Britain.

Clothes manufactured during the industrial revolution comprised a major part of the exports made by Great Britain. They consisted of almost 25% of the total exports and doubled during the period between 1701 and 1770.

In times of industrial revolution a lot of emphasis was put on the pace of the production through inventions such as flying shuttle in 1773, the flyer and bobbin system and the roller spinning machine by John Wyatt and Lewis Paul in 1738.

Lewis Paul introduced the first carding machine in 1748 and in 1764 the spinning jenny was also invented. The water frame was invented in 1771 by Richard Arkwright. The power loom was invented in 1784 by Edmund Cartwright.

Once upon a time, textile mills were set up near rivers as they were run by water wheels. Once the steam engine was invented, the dependence on rivers reduced greatly. In the later stages of the 20th century, shuttles were introduced and thus production became more efficient.

At present, modern technologies have led to a competitive, low-priced textile industry offering almost any sort of cloth or design a person aspires for. With its low cost labour force today China has carved a niche for itself in the global textile industry.…

No Picture
General Article

Value Stream Mapping and Lean Manufacturing – You Can’t Have One Without the Other

Value Stream Mapping and Lean Manufacturing – You Can’t Have One Without the Other

Value stream mapping is a ‘lean manufacturing’ system utilized to understand the flow of information and products to the customer. The system originated in the Toyota factory where it was termed as ‘material and information flow mapping’. This terminology is used in the process/processes that need improvement.

This is a helpful method that can be used in a ‘lean’ scenario to improve upon the ‘lead time’. This system is useful not only in the manufacturing process but also in logistics, service related industries, health care and product development. It is a visualization tool oriented to the TPS. It helps in understanding and streamlining work processes using the various ‘tools’ and ‘techniques’ of ‘lean management’. The goal of Visual Stream Mapping is to identify and demonstrate waste in the system, and eliminate the same. This system is taken as a starting point for the manufacturers, production engineers, suppliers, schedulers, associates and even customers to identify and eliminate waste in any form. Thus, it can be seen that the visual mapping stream is not only a communication tool but also a strategic planning tool and a change management tool.

In order to achieve this end, the visual stream mapping system maps the flow of materials from the time they enter the factory premises, through the production line and right up to the time they arrive at the dock for shipment as finished products. Mapping out the various activities in the manufacturing process (down times, cycle times, in-process inventory, and material moves etc.) helps visualize the current state of the process activities, and guides that state to a future desired state. The procedure generally includes the ‘physical’ mapping of the current state while also focusing on the ‘future’ state. This, at a later stage, would serve as the stepping stone for future ‘lean’ management strategies.

In the Toyota Production System (TPS) seven wastes were identified. These wastes were commonly accepted. They are:-

Inappropriate processing

Transport(inordinate delay)

Unnecessary inventory(excess stock)

Overproduction(faster than necessary pace)

Defects(correction of mistakes)

Unnecessary motion

Inappropriate processing

Having identified the seven inherent wastes, the seven Value Stream Mapping tools are as under:-

Process activity mapping

Supply chain response

Production variety funnel

Physical structure mapping

Decision point analysis

Demand amplification mapping

Quality filter mapping

There are four steps to Value Stream Mapping:-

a) Define and pick the product and, or the product family.

b) Create the current state Value Stream Mapping.

c) Create the Future state Value Stream Mapping.

d) Develop an action plan to make the FSVSM and the CSVSM.

In today’s environment, eVSM software is available to visualize the value stream. The latest version of eVSM software includes a Quick eVSM template which improves mapping capability by over software has been designed to complement the lean implementation methodologies. Value Stream Mapping is considered one of the major activities in the journey towards ‘Lean’. It is seen to be effective in the management of the flow of products and services involved in providing value to the customer.…

No Picture
General Article

Looking For A New Window Manufacturing Software Application?

Looking For A New Window Manufacturing Software Application?

Are you are a glazing company looking for a new product configurator and window manufacturing software application? If so, you will be looking for an object based product configurator and manufacturing software application that has been specifically designed for the fenestration industry.

Given the competitiveness of the fenestration industry, most companies are aiming to gain an advantage in the business place to establish their authority and increase bottom line profits. Many of those businesses within the fenestration industry are utilising window manufacturing software to gain such advantage.

It can often be helpful to have a checklist of features to look for when comparing software applications that offer a total solution for glazing companies.

Consider these questions and product features when making your assessment of each particular company’s offering.

Does the software integrate your process from estimation to fabrication?

Does the software handle unitized, stick, ladder, window wall, structural silicone, spider glazing, skylights and railings?

Does the application configure the geometry of elevations and walls? Can it then produce your estimates and related production documents including bills of materials, optimized orders, shop drawings, fabrication documents including optimized cutting lists and fabrication parts drawings, and output to CNC machines and automatic saw lines?

A cost effective application will remove months from the critical path required from award to installation of a project. Can the application provide important BIM models as you go bid and quote projects of any scale in hours or days, rather than weeks?

An efficient software application will allow you to make shop drawing submittals in days, not weeks or months.

A total solution offering will estimate costs continuously, not just at month’s ends. It should also allow you to make changes and revise all supporting documents quickly.

Does the application produce optimized purchase order documents and electronic orders quickly and efficiently?

Does the software generate parts fabrication drawings for a single release or the entire project at anytime?

Can you generate unit or frame assembly drawings whenever you need to?

Can you generate field installation drawings quickly?

There are product configurator and window manufacturing software applications available that can improve your profitability via reduction of cost, integration of estimating through to fabrication and the reduction of error. Such software applications can do away with much of the risk introduced by the long lead times and inaccuracies associated with manual production of drawings and take-offs.

Find the right total solution for your glazing company today.…